Rubicon-express RE8300 Manuel d'utilisateur Page 6

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Photo 15 Photo 16
C. FRONT TRACK BAR BRACKET – Install new bracket using factory hardware– refer to Photo 16 for typical installation. Use thread
lock compound where possible.
D. FRONT TRACK BAR - Attach new track bar to lower mounting bracket (axle side) using factory hardware. This will be the poly-
bushing end of bar. Position bar so it starts out parallel with the axle (horizontal), then turns up toward the frame bracket, then
almost horizontal again. Before connecting bar to upper mount, center the vehicle over the axle by measuring the distance from
front fender flare to tire on both driver and passenger sides of the vehicle, then adjusting vehicle until body is centered over the
axle. The easiest way to accomplish this is when the vehicle is back on its wheels, have an assistant turn steering wheel left or
right as necessary. Adjust spherical bearing end so that it will fit directly into the upper mount with the body centered. Tighten
the jam nut to prevent the spherical bearing end from moving on the threads. Use supplied ½” bolt to attach bearing to new
bracket – refer to Photo 17 for typical installation.
Photo 17 Photo 18
E. Install rear sway bar links just like the factory ones.
F. Install front sway bar quick disconnects per instructions supplied with disconnects – refer to Photo 18. The latest adapter bracket
should mount down over the top of the sway bar and bolt should go up through sway bar, then through adapter bracket. The
carriage bolt head should be toward the frame at top end of disconnects. Use the spacer between the bottom disconnect and
mount. Install disconnect tubes and snap pins.
Step 7 – Shocks and brake lines
A. Install longer front shocks. Some require bar pins to be installed through the bottom shock eyes (use light grease).
B. Install longer rear shocks.
C. Fully remove front factory brake hoses and replace with the supplied stainless steel ones. Some require positioning the block and
line vertically at the caliper. Watch line routing, and use angle brackets and e-clips at the body end.
Step 8 - Final details and adjustments
A. Install wheels and lower vehicle.
B. Adjust the track bars to fit into the mounts with the axles centered.
C. Thoroughly bleed brake lines per factory manual and check for leaks and a firm pedal.
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